Operating results show that the co-incineration of sludge with higher calorific fuels, such as coal, biomass or residue derived fuel (RDF) in circulating fluidized bed (CFB) boilers has good operating characteristic and is in general a practical method for thermal sludge disposal. This study focuses on three circulating fluidized bed boiler plants in Germany that co-incinerate various fiber processing sludge, inherently composed of poorly biodegradable cellulose and lignin, and their related operational experience. The operating datashow varying impacts on the plant performance, mechanical load and emission values depending on the sludge composition and co-incineration share. In particular fiber sludge with high ash and limestone contents affect heating surface cleaning cycles and Nitrogen oxide (NOx) emissions.
In the past few years, the European legal framework, such as the Integrated Pollution Prevention and Control Directive (2008/1/EC) and Waste Framework Directive (2008/98/EC) has led to a broad discussion on sustainable solutions for the disposal of sludge.
In the past, sludge landfill was a preferred disposal method; however, in many cases landfill is no longer a practical solution because of the decrease in space available for landfills, the rising disposal fees and the growing concern about the impact of landfilling on the environment, considering potential contaminations with heavy metals and persistent organic pollutants.
Thermal utilization of sludge is an attractive and sustainable disposal method for environmental and economic reasons. Thermal treatment reduces and minimizes the solid mass and volume to be disposed and maximizes the reduction of pollutants and toxins contained in the sludge, leading to lower disposal cost and energy recovery.
The main drivers for the growing number of thermal sludge treatment solutions are the increasing number of land disposal regulations and restrictions, the political drive for waste to energy practices, the demand for final solutions without soil pollution risks, the decreasing cost difference to land disposal and the development of renewable energy sources.
Sludge can be incinerated in mono-incineration plants, i.e. mainly bubbling fluidized bed furnaces, or co-incinerated with other high calorific fuels, e.g. in cement kilns or circulating fluidized bed furnaces.
Copyright: | © TK Verlag - Fachverlag für Kreislaufwirtschaft | |
Quelle: | Waste Management, Volume 3 (Oktober 2012) | |
Seiten: | 9 | |
Preis inkl. MwSt.: | € 0,00 | |
Autor: | Dipl.-Ing. Johannes Sbaschnigg Dipl.-Ing. Helmut Anderl Dr. Sebastian Kaiser Dipl.-Ing. Matthias Zöhrer | |
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In die Zukunft gerichtete Klärschlammbehandlung und -verwertung in der Metropole Ruhr
© Springer Vieweg | Springer Fachmedien Wiesbaden GmbH (11/2021)
Die zukünftigen Anforderungen an die CO2-Reduzierung und die Phosphorrückgewinnung bei der Klärschlammentsorgung stellen die Kläranlagenbetreiber vor Herausforderungen. Mit der weltweit größten solarthermischen Klärschlammtrocknung und einer großtechnischen Demonstrationsanlage zum Phosphorrecycling aus Klärschlammaschen werden dazu in Bottrop innovative Lösungen angegangen.
Abfallvergasungstechnik mit Direktschmelze zur Energie- und Materialrückgewinnung
© TK Verlag - Fachverlag für Kreislaufwirtschaft (1/2015)
Die Vergasung von Siedlungsabfall ist ein weltweit erforschtes Thema und hat sich als eine alternative thermische Behandlungsmöglichkeit von Abfall bewährt. Das Direct- Melting-System (DMS = Direktschmelzverfahren) ist eine Schachtofenvergasungs- und -schmelztechnik für verschiedene Arten von Abfällen. Sie weist mehr als 40 Referenzen auf und wird seit 35 Jahren eingesetzt. Diese Vergasungstechnik wird zur Verarbeitung von Siedlungsabfall zusammen mit Abfällen unterschiedlicher Art verwendet, wie beispielsweise Klarschlamm, Klinikabfälle oder Asche aus Verbrennungsanlagen. Ihr Vorteil ist die simultane Rückgewinnung von sowohl Energie als auch Material in einem Prozessablauf.
Thermal Treatment of Sewage Sludge – State of the Art and Evaluation of the Variants –
© TK Verlag - Fachverlag für Kreislaufwirtschaft (10/2012)
The future disposal of sewage sludge in agriculture or on landfills will no longer prevail due to environmental impacts which will enforce legal restrictions. Therefore, sustainable and environmentally friendly alternatives are required. The thermal treatment of sewage sludge has been established successfully in Central Europe and offers such an alternative.
In an evaluation of different process variants which are offered today, it has been shown, that the most preferred system for large scale mono-combustion of sewage sludge is the incineration in stationary fluidized bed system. An effective means of sludge pre-treatmentand energy recovery from the drying process can increases the energy benefits of the procedure significantly.
Upgrading Aspects of Standard Sewage Sludge Mono-Incineration Plants
© TK Verlag - Fachverlag für Kreislaufwirtschaft (10/2012)
In the past few decades the disposal of sewage sludge has been subject to the development and testing of various treatment strategies. Beyond the direct exploitation of sewage sludge for agriculture use – which is more and more under critical discussion due to hygienic critical, endocrine and persistent substances endangering the subterranean water resources – the thermal treatment of sludge proved to be a feasible and sustainable solution.
A New Thermo-Chemical Approach for the Recovery of Phosphorus from Sewage Sludge
© TK Verlag - Fachverlag für Kreislaufwirtschaft (10/2012)
In order to utilise sewage sludge as phosphorus resource, several wet-chemical and thermochemical techniques have been developed so far, yet only few seem promising for large-scale implementation. In the EU-funded research project RecoPhos starting in March 2012, the Montanuniversitaet Leoben, the University of Stuttgart and eight partners from the industry will develop a new P-recovery process that produces phosphoric acid, a calcium-silicate slag and an iron alloy, all resources for the industry. The chemical principle, the Woehler reaction, will be realised on the chemically reacting packed bed of the so-called InduCarb retort.The ashes can be pre-purified in a reductive melt reactor connected upstream, using alternative heat sources like dried sludge.